Services

The biggest mold that Leadwin can make is for 1600 tons die casting machine. Leadwin makes molds for car components, water pumps, motors, engine covers, heatsinks, lamp covers, high voltage terminals…etc. In order to reduce pores and to increase the uniform density of parts, Leadwin uses both vacuum devices and overflow mechanisms. Leadwin selects SKD61 steel for molds and with professional heat treatment to ensure mold life up to 80,000 to 100,000 shots. We design molds for all kinds of machines with different feeding systems. We make sure that the mold can run in our factory as well as in our customers factories.

Every mold or part that made by Leadwin will have a life file which records all activities before the birth of mold and all activities after the birth of mold, including try outs, quality inspection reports, engineering changes, maintenance records, correction actions…etc.

Leadwin has TQM (Total Quality Management). We inspect incoming materials and have quality inspection for each process. We use SPC (Statistic Process Control) to prevent from defect. We design systems and use instruments to make good parts. We also design a quality control system to ensure the performance of our systems.

Leadwin makes molds for various industires such as electronic industries and medical devices industries. Leadwin can use the knowledge learned from cross disciplines to a specific product. Therefore we can contribute more to our customers. We make molds up to 5 tons and we make molds for small parts such as 5 mm. We specialize in thin wall injection molding and double injection molding with two different materials.

For medical parts, it requires no contamination. A medical mold shall run without mold release and with minimized flash. The parts and processes shall meet FDA regulations. Leadwin has been in medical device industries for more than 10 years. To meet medical device requirements, Leadwin will take care of part design, FDA approved resin, mold design…etc. Leadwin uses DOE (Design of Experiment) and Scientific molding techniques to ensure to produce quality parts repeatedly. Our professional experiences can help customers reduce engineering changes. Our first time right commitment will help customer shorten their concepts to market time.

Leadwin can help customers making prototype tools and parts. We can make metal parts, rubber parts and plastic parts in small quantities for customer to test their concepts or test their markets. Our capabilities for doing 2nd operations and sharing engineering works have helped a lot of startups and big firms to shorten their developing cycle.